John Deere

OMLVU12593

Issue F1

Compact Utility Tractors

4100

Introduction

Product Identification

Safety

Understanding The Machine Safety Labels

WARNING: AVOID CRUSHING

WARNING

DANGER

CAUTION

WARNING

CAUTION: HOT SURFACE

DANGER/POISON

WARNING: AVOID INJURY FROM PTO

Emissions Control System Certification Label (NonRoad Diesel)

Parking Safely

Operator Training Required

Operating Safely

Checking Mowing Area

Use Seat Belt Properly

Rotating Blades are Dangerous

Checking Wheel Bolts

Avoid Tipping

Keep Riders Off

Stay Clear of Rotating Drivelines

Wear Appropriate Clothing

Driving Safely on Public Roads

Practice Safe Maintenance

Avoid High Pressure Fluids

Prevent Fires

Handling Waste Product and Chemicals

Tire Safety

Handling Fuel Safely

Operating

Replacement Parts

Service Intervals

Service Lubrication

Service Engine

Service Transmission

Service Electrical

Service Miscellaneous

Troubleshooting

Storage

Assembly

Specifications

Warranty

John Deere Quality Statement

Service Record

All Manuals Close Window

Safety


Understanding The Machine Safety Labels


Safety-Alert Symbol

The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards.

On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards.

The operator's manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word, CAUTION, and the safety-alert symbol.

WARNING: AVOID CRUSHING


MX8076

Do not jump if machine tips

USE SEAT BELT

WARNING


MX8078

To avoid injury from tipover, drive up and down slopes, not across. Avoid sudden stops. If machine stops going uphill, stop blades and back down slowly.

DANGER


MX8078

To avoid injury to children, stop mower when children are near. Do not mow in reverse. Look behind when backing. Never carry riders, especially children.

CAUTION


MX8078

1. Read operator's manual before operating this tractor.

2. Keep all shields in place.

3. Hitch towed loads only to drawbar to avoid rearward upset.

4. Make certain everyone is clear of machine before starting engine or operation.

5. Keep all riders off tractor and equipment.

6. Keep hands, feet and clothing away from power-driven parts.

7. Use seat belt. Extend belt completely from any wind-up device before adjusting to fit.

8. Reduce speed when turning or applying individual brakes or operating around hazards, on rough ground or steep slopes.

9. Use flashing warning lights on highway unless prohibited by law.

10. Stop engine, lower implement to ground, shift to N neutral and set park brake securely before dismounting.

11. Wait for all movement to stop before servicing machinery.

12. Remove key if leaving tractor unattended.

WARNING


MX8078

To avoid injury, read operator's manual. Keep all shields in place. Stop engine, set park brake and remove key before leaving or servicing machine.

CAUTION: HOT SURFACE


MX8079

Picture Note: No-text warning molded into muffler.

Do not touch engine muffler, it may be very hot.

DANGER/POISON


MX8075

Picture Note: Front grille removed for photo clarity.

SHIELD EYES: EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY.

NO SPARKS, FLAMES, SMOKING.

SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS.

FLUSH EYES IMMEDIATELY WITH WATER. GET MEDICAL ATTENTION FAST.

KEEP OUT OF REACH OF CHILDREN. DO NOT TIP. DO NOT OPEN BATTERY.

WARNING: AVOID INJURY FROM PTO


MX8077

· Keep all shields in place.

· Keep hands, feet and clothing away.

· Operate only with 540 RPM.

Emissions Control System Certification Label (NonRoad Diesel)


MX5293

c CAUTION: Avoid injury! Statutes providing severe penalties for tampering with emissions controls may apply at the user's location.

The emissions warranty described in the warranty section applies only to those engines marketed by John Deere that have been certified by the United States Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB); and used in the United States in non-road mobile (self-propelled or portable/transportable1) equipment. The presence of an emissions label like the one shown signifies that the engine has been certified with the EPA and/or CARB. The EPA and CARB warranties only apply to new engines having the certification label affixed to the engine and sold as stated above in the geographic areas governed by the regulating agencies.

NOTE: The hp/kW rating on the engine emissions certification label specifies the gross engine hp/kW, which is flywheel power without fan. In most applications this will not be the same rating as the advertised vehicle hp/kW rating.

Parking Safely

1. Stop machine on a level surface, not on a slope.

2. Disengage PTO.

3. Lower attachments to the ground.

4. Lock park brake.

5. Stop engine.

6. Wait for engine and all moving parts to stop before you leave the operator's station.

7. Remove key.

Operator Training Required

· The owner of the machine is responsible for training the users and mechanics of the machine.

· The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property.

· Do not allow operation or service of the machine by children or untrained adults.

· Read the operator's manual and study the safety and operation sections before operating the machine.

· If the operator of the machine cannot read or understand this manual, it is the machine's owner responsibility to explain this material to the operator. This publication is available in other languages.

· Operate the machine in an open, unobstructed area under the direction of an experienced operator.

· Become familiar with the safe operation of the equipment, operator controls, and safety signs.

· Operator experience is required to learn the moving, stopping, turning and other operating characteristics of the machine.

Operating Safely



· Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate.

· Be sure all drives are in neutral and parking brake is locked before starting engine. Only start engine from the operator's position.

· Do not operate mower without discharge chute or entire grass catcher in place. Never operate with the discharge deflector raised, removed, or altered, unless using a grass catcher.

· Check before each use that operator presence controls are functioning correctly. Test safety systems. Do not operate unless they are functioning correctly.

· Do not change the engine governor setting or overspeed the engine.

· Always wear seat belt if machine has a standard ROPS or a folding ROPS in the upright position.

· Check brake action before you operate. Adjust or service brakes as necessary.

· Stop machine if anyone enters the area.

· Never raise mower decks when blades are running.

· If you hit an object, stop and inspect the machine. Make repairs before you operate. Keep machine and attachments properly maintained and in good working order.

· Do not leave machine unattended when it is running.

· Only operate during daylight or with good artificial light.

· Slow down and be careful of traffic when operating near or crossing roadways. Stop blades before crossing roads or sidewalks. Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

· Be aware of the mower discharge direction and make sure that no one is in the path of the discharge direction.

Checking Mowing Area



· Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job.

· Only use accessories and attachments used by the manufacturer. Keep safety labels visible when installing accessories and attachments.

· Clear mowing area of objects that might be thrown. Keep people and pets out of mowing area.

· Study mowing area. Set up a safe mowing pattern. Do not mow where traction or stability is doubtful.

· Test drive area with mower lowered but not running. Slow down when you travel over rough ground.

Use Seat Belt Properly

Use a seat belt when you operate with a Roll-Over Protective Structure (ROPS) to minimize chance of injury from an accident, such as an overturn.

Do not use a seat belt if operating with an optional tall folding ROPS in the folded position.


Rotating Blades are Dangerous

HELP PREVENT SERIOUS OR FATAL ACCIDENTS:



· Rotating blades can cut off arms and legs.

· Keep hands, feet and clothing away from mower deck when engine is running.

· Be alert at all times, drive forward carefully. People, especially children can move quickly into the mowing area before you know it.

· Before backing up, shut off PTO and look down and behind the machine carefully, especially for children.

· Do not mow in reverse.

· Shut off blades when you are not mowing.

· Do not operate machine if you are under the influence of drugs or alcohol.

· Park machine safely before inspecting or unplugging mower or bagger.

PROTECT CHILDREN:



· Never assume that children will remain where you last saw them. Children are attracted to mowing activity, stay alert to the presence of children.

· Keep children indoors when you are mowing. Turn the machine off if a child enters the mowing area.

· Use extra care when you come to blind corners, shrubs, trees, or other objects that may block your vision.

· Do not let children or an untrained person operate the machine.

· Do not carry or let children ride on any attachment or machine even with the blades off. Do not tow children in a cart or trailer.

Checking Wheel Bolts

· A serious accident could occur causing serious injury if wheel bolts are not tight.

· Check wheel bolt tightness often during the first 100 hours of operation.

· Wheel hardware must be tightened to specified torque using the proper procedure anytime it is loosened.

Avoid Tipping



· Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death.

· Do not drive where machine could slip or tip.

· Stay alert for holes and other hidden hazards in the terrain.

· Keep away from drop-offs, ditches, and embankments.

· Slow down before you make a sharp turn or operate on a slope. On gear models, choose a low gear so that shifting and stopping will not be necessary while on the slope.

· Limit loads to those you can safely control. Use only approved hitches when pulling loads or using heavy equipment. Use counterweights or wheel weights as required in this manual or your attachment manual.

· Transport machine with decks lowered to improve stability.

· Drive machine very slowly and avoid quick stops when attachment is removed.

· Drive up and down a hill - not across. If necessary, turn slowly and in the downhill direction. Do not shift to neutral and coast downhill.

· Do not stop when going up hill or down hill. If machine stops going up hill, disengage mower blades and back down slowly.

· Operating machine when grass is wet can cause reduced traction and sliding.

Keep Riders Off



· Only allow the operator on the machine. Keep riders off.

· Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury.

· Riders obstruct the operator's view resulting in the machine being operated in an unsafe manner.

Stay Clear of Rotating Drivelines



Entanglement in rotating driveline can cause serious injury or death.

· Wear close fitting clothing.

· Stop the engine and be sure PTO driveline is stopped before getting near it.

Wear Appropriate Clothing



· Wear close fitting clothing and safety equipment appropriate for the job.

· Always wear safety goggles or safety glasses with side shields when operating the mower.

· Wear a suitable protective device such as earplugs. Loud noise can cause impairment or loss of hearing.

· Do not wear radio or music headphones. Safe service and operation requires your full attention.

· Long hair, loose clothing, or jewelry may get tangled in moving parts.

Driving Safely on Public Roads



· Use safety lights and devices. Slow moving machines when driven on public roads are hard to see, especially at night.

· Use extra care when loading or unloading the machine into a trailer or truck.

· Whenever driving on public roads, use flashing warning lights and turn signals according to local regulations. Extra flashing warning lights may need to be installed.

Practice Safe Maintenance



· Only qualified, trained adults should service this machine.

· Understand service procedure before doing work. Keep area clean and dry.

· Never lubricate, service, or adjust machine while it is moving. Keep safety devices in place and in working condition. Keep hardware tight.

· Keep hands, feet, clothing, jewelry, and long hair away from any moving parts, to prevent them from getting caught.

· Stop machine on a level surface and lower attachments to the ground before servicing machine. Disengage all power and stop the engine. Lock park brake and remove the key. Let machine cool.

· Disconnect battery or remove spark plug wire before making any repairs.

· Before servicing machine, carefully release pressure from components with stored energy such as hydraulic components.

· Keep all nuts and bolts tightened, especially blade attachment bolts.

· Securely support any machine elements that must be raised for service work. Lock service latches before working on machine with raised attachments.

· Use jack stands to support components when needed.

· Never run engine unless park brake is locked.

· Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts.

· Replace all worn or damaged safety and instruction decals. Newly-installed parts must include current safety labels specified by the manufacturer.

· To prevent fires, remove any buildup of grease, oil, or debris from the machine, especially the engine compartment.

· Charge batteries in an open, well-ventilated area, away from sparks. Unplug battery charger before connecting or disconnecting from the battery. Wear protective clothing and use insulated tools.

· Do not modify machine or safety devices. Unauthorized modifications may impair its function and safety.

· Do not wear radio or music headphones while servicing the machine. Safe service requires your full attention.

Avoid High Pressure Fluids



· Hydraulic hoses and lines can fail due to physical damage, kinks, age, and exposure. Check hoses and lines regularly. Replace damaged hoses and lines.

· Hydraulic fluid connections can loosen due to physical damage and vibration. Check connections regularly. Tighten loose connections.

· Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

· Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

· If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. Information may be obtained in the United States and Canada only by calling 1-800-822-8262.

Prevent Fires



· Never remove fuel cap, or add fuel with engine running or hot. Allow engine to cool for several minutes.

· Never store equipment with fuel in the tank inside a building where fumes may reach an open flame or spark.

· Allow engine to cool before storing in any enclosure.

· To reduce fire hazard, keep engine free of grass, leaves, or excessive grease.

Handling Waste Product and Chemicals

Waste products, such as, used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people:



· DO NOT use beverage containers for waste fluids - someone may drink from them.

· See your local Recycling Center or John Deere dealer to learn how to recycle or get rid of waste products.

· A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product.

Tire Safety

Explosive separation of a tire and rim parts can cause serious injury or death:



· Do not attempt to mount a tire without the proper equipment and experience to perform the job.

· Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

· When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.

· Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

Handling Fuel Safely

Fuel and fuel vapors are highly flammable and explosive:



· Do not refuel machine while you smoke, when machine is near an open flame or sparks, or when engine is running. Stop engine and allow to cool before filling.

· Never remove the fuel cap or add fuel with the engine running.

· Never fill fuel tank or drain fuel from a machine in an enclosed area. Fill fuel tank outdoors.

· Prevent fires. Clean up spilled fuel immediately.

· Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark.

· Prevent fire and explosion caused by static electric discharge. Use only non-metal, portable fuel containers approved by the Underwriter's Laboratory (U.L.) or the American Society for Testing & Materials (ASTM). If using a funnel, make sure it is plastic and has no screen or filter.



· Static electric discharge can ignite gasoline vapors in an ungrounded fuel container. Remove the fuel container from the bed of a vehicle or the trunk of a car and place on the ground away from the vehicle before filling. Keep nozzle in contact with container opening while filling.

· When practical, remove equipment from trailers or truck beds and refuel them on the ground. If this is not possible, use a portable, plastic fuel container to refuel equipment on a truck bed or trailer.

· For gasoline engines, do not use gas with methanol. Methanol is harmful to your health and to the environment.

1
Equipment moved at least once every 12 months.